What Is Precast Structure Calculation?

Precast reinforced concrete structures are erected by assembling columns, beams, purlins and panel elements produced in a factory on site. In single-storey, wide-span industrial buildings, roof beams are mostly pinned to columns, truss-type beams whose depth varies along their length are used, and the roof cover may not behave like a rigid slab.

TBDY 2018 Chapter 8 defines the design of connections in these structures, Annex 8B the modeling of the roof plane with equivalent braces, and 4.3.6 different structural system coefficients for the upper and lower parts in buildings with an intermediate floor. In buildings with overhead cranes, crane loads, seismic forces on façade panels per Chapter 6 and foundation sliding are also part of the design.

StatiCAD links these requirements to the general analysis workflow with tools specific to precast buildings: connections are designed with the forces obtained from the analysis, and every calculation creates a record that goes into the calculation report.

What Does StatiCAD Do in Precast Structures?

The entire workflow of a precast industrial building, from modeling to connection design.

Nonprismatic and Precast Sections

  • Nonprismatic beams: a section varying along its length in a single member, with true stiffness variation
  • Linear, parabolic and cubic stiffness variation; double-pitched (gable) roof beam
  • Parametric section templates: Precast I, Precast T, Precast U, box and trapezoid
  • Transfer to SAP2000 with precast section definitions

Pinned Connections and Roof Diaphragm

  • Release the ends of selected beams with a single command (M2 + M3)
  • TBDY Annex 8B: modeling a trapezoidal sheeting or sandwich panel roof with equivalent brace pairs
  • Equivalent axial stiffness, brace force capacity and applicability conditions
  • Rigid or semi-rigid diaphragm options; exact solution of the rigid diaphragm in roofs with thousands of nodes
  • Column-based storey drift in a semi-rigid diaphragm; enabled automatically in the Precast Reinforced Concrete building type

Overhead Crane and Additional Masses

  • Crane girder design moment and shear force from the manufacturer’s wheel reactions
  • Crane loads written to the rail columns as separate load cases: vertical reaction and corbel moment, horizontal forces in the bridge and rail directions, bridge self-weight
  • Crane combinations are generated by the program and enter the column, beam, foundation and connection design
  • The bridge mass is written automatically as additional seismic mass; façade panel masses are entered with predefined nodes

Different R and D (TBDY 4.3.6)

  • Different response modification and overstrength factors for the lower part in buildings with an intermediate floor
  • Automatic calculation of the ν factor from storey weights, or manual entry
  • Lower part internal forces, shear capacity calculations and relative storey drifts with the corrections of the code

Connection Design (TBDY Chapter 8)

  • Pinned (dowel) connection: overturning, starter bars and dowel shear
  • Moment-resisting connection with wet joint on top and welded at the bottom: continuity reinforcement, weld and moment capacities
  • Purlin and gutter beam connections: dowel shear-friction, fillet weld and purlin buckling
  • Demands are taken from the analysis results of the selected beam with one click

Façade Panel, Foundation Sliding and Beam Reinforcement

  • Façade panel equivalent seismic load (TBDY Chapter 6)
  • Foundation sliding check (TBDY 16.8.4)
  • Automatic reinforcement calculation in polygon, precast and nonprismatic RC beams
  • True section outline, cover and reinforcement layout in beam cross-section drawings

Screenshots from the Program

3D model of a precast industrial building in StatiCAD: columns, roof beams, gutter beams, purlins and intermediate floor

3D model of the Turkish Precast Association sample industrial building: columns, roof beams, gutter beams, purlins and intermediate floor

Precast I parametric section template window: section parameters and dimensioned preview

Precast I parametric section template: parameters and dimensioned preview

TBDY Annex 8B roof diaphragm equivalent braces window: inputs and calculation result

Roof diaphragm equivalent braces (TBDY Annex 8B): inputs and calculation result

Different R and D in the upper and lower parts window: lower-part coefficients and calculated values

Different R and D in the upper and lower parts (TBDY 4.3.6): ν, (R̄a)lower and D̄lower values

Precast connection design window: pinned (dowel) connection, demands from the analysis result

Precast connection design (TBDY Chapter 8): pinned (dowel) connection, demands from the analysis result of the selected beam

Precast connection design page in the calculation report

The “Precast Connection Design” page in the calculation report: demand, capacity, ratio and result

Step-by-step solution with these images: Worked Example – Precast Industrial Building (Knowledge Base)

How Does It Work?

  1. Select the Precast Reinforced Concrete building type in Project General Settings; define the sections: rectangular columns, precast templates and nonprismatic roof beams.
  2. Draw the columns and beams; release the roof beam, purlins and gutter beams with a single command.
  3. Set the roof diaphragm; generate the Annex 8B equivalent braces for trapezoidal sheeting or sandwich panel cover.
  4. Select the rail columns and write the overhead crane loads as separate load cases, enter the façade panel masses as additional seismic mass; set the different R and D in a building with an intermediate floor.
  5. Run the analysis; design the connections with the analysis forces and get the report.

Reports

Precast calculations are added to the general calculation report:

  • “Precast Connection Design (TBDY Chapter 8)” page: demand, capacity, ratio and result for each connection
  • Summary of inputs and intermediate results for each record, sources of demand and capacity
  • Nonprismatic section definitions in the section reports
  • Reinforcement of polygon and nonprismatic beams in the detailing drawings and quantity take-off
  • Turkish or English report

Help Documents

Step-by-step usage, worked examples, theoretical basis and verification studies in the Knowledge Base.

Verification

The precast features were developed and compared on the example building (40×75 m, with an intermediate floor, 200 kN overhead crane) in the book “Analysis and Design of an Example Precast Concrete Industrial Building per TBDY-2018” by the Turkish Precast Association.

The Annex 8B, overhead crane, different R and D, connection, façade panel and foundation sliding calculations were compared with the numerical examples in the book; the results match exactly except where the program applies the code on the safe side. When the same finite element model was built independently in SAP2000 v27, the periods came out within 1%.

Details of the verification studies (Knowledge Base)

Codes and Standards

TBDY 2018 Chapter 8 TBDY 2018 Annex 8B TBDY 2018 4.3.6 TBDY 2018 Chapter 6 TBDY 2018 16.8.4 TS 500
Which edition? The precast tools (Precast Reinforced Concrete building type, connection design, Annex 8B braces, overhead crane loads, different R and D, precast templates) are included in StatiCAD Ultimate. The nonprismatic section definition is available in all editions.

Frequently Asked Questions

How is a nonprismatic roof beam modeled?

The beam is defined as a single member with a section varying along its length: the start and end sections, segment lengths and the form of stiffness variation (linear, parabolic, cubic) are entered. A double-pitched gable roof beam is defined with two segments. The analysis, SAP2000 transfer and reinforcement calculation use the nonprismatic section automatically.

Should the roof diaphragm be taken as rigid?

The default assumption is a rigid diaphragm. For roofs with trapezoidal sheeting or sandwich panel cover, the shear stiffness of the roof plane can be modeled with equivalent brace pairs per TBDY Annex 8B. In this case, it is recommended that you also run the rigid diaphragm solution for comparison.

How are overhead crane loads defined?

The wheel reactions from the manufacturer’s table, wheel spacing, dynamic factor, crane girder span and corbel elevation are entered; the rail columns are selected in the plan. The program calculates the crane girder design forces, writes the crane loads to the columns as separate load cases, generates the crane combinations and adds the bridge mass as additional seismic mass.

Do I have to enter the forces manually for connection calculation?

No. After the analysis, select a single beam and use the “Take from selected beam” button to transfer the forces at the relevant end of the beam to the connection window. Each calculation creates a connection record and goes into the report.

Which StatiCAD edition includes it?

The precast tools are included in StatiCAD Ultimate; the nonprismatic section definition is available in all editions. The precast data of a project prepared in Ultimate is preserved in the file.

Related Pages

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